Based on the principle of a large-span steel-frame structure, Werner Sobek designed three different shading systems. Varying in their visual impression, they are united by the task of acting as a link: "They provide a harmonious connection between the heterogeneous pavilion buildings without competing against them," explains Marc Gabriel, Werner Sobek’s lead architect in the project. He adds: "The client demanded an architectural and engineering highlight, but one that didn't steal the limelight from the pavilions and still ensured a clear view of them. Comprehensive studies were carried out to determine the precise geometry of the sunshade roofs." The shade structures ensure a reduction in ambient temperature of up to five degrees Celsius during the warm months, ensuring a much more pleasant visit to the EXPO in the desert state. "To make sure this was the case, we produced microclimate simulations of the entire public space – including the surrounding buildings and planned vegetation – at several stages in the project," explains Leman Altinisik, one of Werner Sobek’s sustainability experts.

A shading system with around 3,500 bird-shaped membrane figures spanning up to four metres covers an area of 16,400 square metres. The winged elements are supported by multi-layered horizontal wire meshing. Climbing plants provide greenery for the second system. These pergolas feature around 11,000 plants rooted at the shading level and cover an area of approx. 19,000 square metres. Besides creating shade, the plants also provide natural cooling by means of evaporation.

Measuring 56,000 square metres, the largest shading area consists of a canopy made of a non-prestressed fibreglass membrane. The roof construction requires no additional cross members or visible harnesses, making it even more elegant in appearance. Thanks to its lightweight construction, it saves a lot of material and therefore also grey energy and CO2. The high-tech textile covers around 2.7 kilometres of the walkways between the pavilions. The canopy can be retracted to its standby position in no time at all should the wind become too strong. The membrane surface provides shade during the day and acts as a projection screen at night. The textile presented the team at Werner Sobek with huge challenges during both development and production. "The interdisciplinary team of designers and manufacturers minimised the use of material by means of parametric studies," explains Holger Hinz. "The fibre structure follows the distribution of forces and the desired size of the openings in the fabric. It is the first time a multi-axial glass fibre membrane has been realised in connection with a flexible, non-prestressed and moveable structure optimised in terms of load transfer. No flexible non-crimp fabric had been produced on such a scale and in such a quantity before our project. The production systems for the textile were not designed until the sample phase and not built until the contract was signed. Development continued during the manufacturing process."

When conducting his research to identify a suitable material, Werner Sobek placed great importance on a high level of homogeneity, resource efficiency, recyclability and reducing emissions. "It was the choice of material that enabled the design in the first place," says Marc Gabriel. "We also wanted our design to arouse awareness with regard to sustainability."

The shade structures were certified to CEEQUAL Platinum, thus reflecting Werner Sobek's high standards in terms of durable, resource-saving construction. CEEQUAL is the world leading sustainability assessment and awards scheme for construction projects in the fields of infrastructure, landscaping and public realm projects. The excellent certification was due to the structures' excellent properties in terms of dismantling and recycling plus the fact that a very large proportion of the materials used was sourced in the region.

The shading systems were designed in the same overall digital model as all the other EXPO buildings. This BIM model is the largest of its kind in the world. Werner Sobek had to act particularly fast in the design and planning phase, for example presenting the foundation drawings ready for execution in the preliminary phase as these also had an impact on the EXPO infrastructure. Subsequent adjustments were practically impossible as these would also have had an impact on the almost 200 accompanying construction projects on the EXPO site.

Stuttgart, January 2022
Reprint free of charge / File copy requested

Architecture
Werner Sobek, Stuttgart/Germany
Planning period
2017 – 2018
Execution
2018 – 2021
Services provided by Werner Sobek
General planning
Design
Structural engineering
Planning building technology systems
Sustainability concept (use of renewable energy sources and recyclable materials, microclimate optimisation)
Support for CEEQUAL certification
Construction supervision
Gross floor area
96,000 m²
Client
CH2M Mace Joint Venture on behalf of Expo 2020 Dubai, Dubai/UAE
Photography
Andreas Keller, Altdorf/Germany

Founded by Werner Sobek in 1992, the company is internationally synonymous with engineering, design and sustainability and employs over 350 employees with offices located in Berlin, Buenos Aires, Copenhagen, Dubai, Frankfurt, Hamburg, Istanbul, Moscow, New York, Stuttgart and Vienna. Every Werner Sobek project is characterized by a winning combination of outstanding design and premium engineering, incorporating ingenious concepts to minimize the use of energy and material resources.
Werner Sobek AG is run under the management of Roland Bechmann, Prof. Dr. Lucio Blandini, Stephen Hagenmayer and Prof. Dr. Thomas Winterstetter. Prof. Dr. Werner Sobek acts as Chairman of the Supervisory Board.

For further information please visit: https://www.wernersobek.com/